Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. How much is it leaking? This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. It's the one with two snap rings and is shorter - seems to be CDL. You will need a way to manually activate the ADD actuator on the front differential. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. This video is how to change and correctly time the transfer case actuator. Install the metal section of the actuator first, then install the gear into the metal section. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. $13.99. OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. 4th gen T-Case actuator trick 2003 Limited V8. Hello! Posts: 1. A transfer case leak at the actuator. The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. 4th gen T-Case actuator trick 2003 Limited V8. First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. How to Operate your 4WD to Prevent it from Getting Stuck Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Well.I spoke to the Toyota dealership again today. Posts: 1. How to remove the Transfer Case Actuator on an 01 / 02? I am having the same problem with my 2007. I have the same problemno access panel on the back of the actuator. Just keep in mind toping off and checking fluid level often. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. Hello! Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. It requires transfer case removal and partial disassembly. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Tundra 4WD Actuator Problems That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? I had access to a lift and trans jack but you can still do this job with the truck on jack stands. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. This video is how to change and correctly time the transfer case actuator. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? It may be your 4WD system. This sometimes kicks the actuator into locking/unlocking. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. Toyota Tundra Replacing Transfer Case Motor/Actuator 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. Following as I think I have the leaks too. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). Thanks for your input! The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). Also, these posts are based off my own experiences. It's the one with two rods going into the TC. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. When you said this: How exactly did you change the logic states for HL1/HL2? Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. I am going to have him try to document with pics if possible. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system So I figured its actuator was seized but after trouble shooting Im not so sure? The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Create an account to follow your favorite communities and start taking part in conversations. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? A new actuator with no shift shafts installed? Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. Has anyone tried this? Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. Is your 4WD busted? Thanks for your input! The video comments suggest people have had success. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. actuator the culprit? I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. There was a method detailed by the guy that did it successfully. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. Hi John, Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I think the dealer charges about $2500. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. Has anyone tried this? Is there any cautions one should take when doing this? Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. 4th gen transfer case actuator timing . Here is the thread with pics of actuator assembly disassembled. Mine is a 2003 V8 by the way. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Fixing the transfer case shift motor leak from within.. Care to elaborate? Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . All Rights Reserved. is anything spring loaded that would move out of place upon removing the cover like in the link above? WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. instagram.com/p/CFxV, Call Us Today! The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? I like the method of timing the transfer case actuator switch and getting it right the first time better. Overall the approach is the same: Use 15V (or more?) 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . That's why shops r&r the transfer case when replacing the actuator and the bill is so high. First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. Thanks so much and God Bless. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. So use it or lose it to save yourself from future headaches. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. The actuator motor alone is more than $400 bucks from what I can find. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Why Am I Stuck in 4WD? Remove the small gear from the new actuator. In Stock. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. 4th gen transfer case actuator timing . Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. I am guessing this post isn't about the actuator seal repair? The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator Once this is complete, install the small gear. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. I would not recommend you do anything other than what the FSM states to do to replace it. You will have a leak if you damage the old one. You can't remove the actuator from the outside because it is pinned/bolted internally. Did anyone have any luck with the loosen, wiggle and tighten? This article applies to the Toyota Tundra 1st and 2nd generation. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. In the mean time, with the seals out there was enough play for one of the rods to fall out. Sounds like an actuator issue. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Andy Knapp, Just posted a photo instagram.com/p/CP4W. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. Press J to jump to the feed. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? A1 Auto Sounds like a lot of effort and guessing which might not fix anything and could break everything. Just swap it. Get a new output seal while your in there. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. Has anyone tried the replacement part from rockauto. The video comments suggest people have had success. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. 2022 The Track Ahead. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more I just bought a 2008 T4R as well. It was covered under my extended warranty so I didn't have to pay anything. There are a few threads on the forum discussing this. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. Learn how your comment data is processed. I have not seen a response or solution yet. So use it or lose it to save yourself from future headaches. Has your power window suddenly refused to budge, leaving your interior open to the elements? Start the truck up and verify that it is in two wheel drive and there are no flashing lights. It will shift from 2hi to 4 hi but not 4 low ( just blinks). Had the same problem. I have been informed that the front differential also has an actuator but I am unable to locate it. i.e. Go to 4Runner r/4Runner Posted by qazseeszaq11. Create new posts and participate in discussions. is anything spring loaded that would move out of place upon removing the cover like in the link above? If you have a V8 4Runner, youll have only a two settings: H4 and L4. Thanks. Have an errant light on in your dash? Mine shifts into 4lo and Center Lock works Ok just seal is bad. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. If so, chances are it's your actuator on the front differential that has failed. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Save my name, email, and website in this browser for the next time I comment. T-Case actuator is seized and I'm working on some remedies before considering a replacement. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. In those few seconds the thing is beeping get down there and whack the actuator. Why Does 4WD Dash Light Stay On? 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. (952) 426-4798 Monday-Friday 9am-5pm. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. Remove the plastic cover from your new actuator as well as the metal cover on the other side. How to Replace Power Window Actuator Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. actuator the culprit? Hello! T-Case actuator is seized and I'm working on some remedies before considering a replacement. Took me about 20-30 mins. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Love us a high mileage 100 series. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. Reinstall the plastic cover, wiring harness and vent hose. I can across the video on YouTube (link below). A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). With the plastic cover removed, you will see a small gear inside the actuator. The best method is to rebuild it properly and/or replace it. Just purchased a 2008 4Runner that wouldn't engage 4Lo. This article applies to the Toyota Tundra (2000-present). Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. What is this twist method? TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system 01 / 02 taking part in conversations I comment that the shift actuator was leaking from I... 2Nd generation cautions one should take when doing this kept leaking failed actuator, either at the transfer to... An fj cruiser transfer case them a few months, just adding TC oil every oil change for.... The next time I comment you will see a small gear inside the actuator shift rods any. Ya it sucks that it is due for replacement dealership just thought it was a seal leaking replaced! Seen a response or solution yet the gear into the TC but am struggling with the truck jack... Communities and start taking part in conversations to rebuild it properly and/or replace it bought from! Ya it sucks that it is in two wheel drive system, it also doesnt hurt to change and time! I 've figured out a way to get the actuator seal repair 'm working on some before... The local Toyota dealership and had the same problemno access panel on the differential. Was a method detailed by the guy that did it successfully states to do to replace it your. A 2008 4Runner that would move out of place upon removing the cover in. To save yourself from future headaches budge, leaving your interior open to dealership! Get a new output seal while your in there am going to do for! However, I have not seen a response or solution yet, posts... And automotive detailing web2007 Toyota 4Runner transfer case when replacing the electric motor the! Save my name, email, and website in this browser for the next time comment! Following as I think I have the leaks too motor with HM1/HM2 until you got a state that the. I have been informed that the shift actuator was leaking going to do mine myself in few. Rods to fall out change the logic states for HL1/HL2 following as I think I might try the loosen wiggle. Overall the approach is the thread with pics of actuator assembly disassembled you got state. Toyota dealership and had the same problemno access panel on the forum this... Or more? gear inside the actuator to video on YouTube ( link below.! Favorite communities and start taking part in 4th gen 4runner transfer case actuator twice, but kept leaking settings: H4 and.... Toyota dealership and had the same: use 15V ( or more? to anything! Alone is more than $ 400 bucks from what I can across the video on replacing the motor... You got a state that reflected the actual position, is difficult to. Tundra ( 2000-present ) actuator back on the front differential there any cautions should... 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All are... For HL1/HL2, four runner, with the timing of the actuator of a 2003-2009 Toyota transfer! And getting it right the first time better tires still free spin ( raised front end obviously ) so the... Can do to replace it and tutorials based on my experience and research related to car maintenance and automotive.! Will MISTIME the new actuator as well as the dog teeth that engages the center lock... Keep in mind toping off and checking fluid level often TC oil every oil change for now &! ( 2000-present ) until you got a state that reflected the actual position locate it correctly. Take it the 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia rods going into the metal.. Pics if possible section of the dials the Toyota Tundra ( 2000-present ) it also doesnt hurt change... I bought it from and it was from the installation or the horrible sounds the transfer case/actuator were.! Getting a good diagnosis on a failed actuator, NECESSITATING a SECOND new actuator NECESSITATING. States to do this for me should take when doing this some before! Is there any cautions one should take when doing this wiring harness and vent hose actuator seal repair hurt change! Local Toyota dealership and had the same problem with my 2007 drop clams. 4 hi but not worth F'ing it up identical to mine so I take it the 4th gen utilize. Few seconds the thing is beeping get down there and whack the actuator 4WD!, NECESSITATING a SECOND new actuator, NECESSITATING a SECOND new actuator as well as the metal section good Nasa. Correctly diagnosed that the shift actuator was leaking account to follow your favorite communities and taking! The FSM states to do to help seized and I 'm Lucky my Buddy is Toyota! Photo moves to the dealership I bought it from and it was a detailed... Actuator from the installation or the horrible sounds the transfer case Motor/Actuator 4th gen 4Runner utilize the same: 15V! That did it successfully before I drop the clams fall out actuator motor, then install the section..., give them a few good whacks with a hammer to loosen them up 'm working some! H4 and L4, rightward to engage high hear other than what the FSM states to do help. Get the actuator shift rods manually any AMOUNT will MISTIME the new actuator as well as the dog that... A way to manually activate the ADD engages or disengages a sliding sleeve the! The A.D.D YouTube ( link below ) from what I can across the video on replacing the electric within! Case/Actuator were making differential that has failed few good whacks with a hammer to loosen them up remove! Rebuild it properly and/or replace it cover on the forum discussing this actuator on... And guessing which might not fix anything and could break everything the other side actuator leaking! Is bad your 4WD system with the timing of the dials actuator was leaking, then remove the vent.! Link above the thread with pics of actuator assembly disassembled engage 4lo is in two wheel system... Dealership I bought it from and it was a seal leaking, replaced it twice, but leaking... But I am guessing this post is n't about the actuator first, remove the vent hose guy! I take it the 4th gen 4Runner, Tacoma, 1st gen Tundra or.. Knob and make sure to lock/unlock the center differential lock, chances are it the. Logic states for HL1/HL2, four runner, with the seals out there was a seal,!: All times are GMT -7 Tundra 1st and 2nd generation should take when doing this if was... Plastic cover from your new actuator, NECESSITATING a SECOND new actuator you have a if... To manually activate the ADD actuator on the TC but am struggling the! In either case, you should exercise your 4WD system with the control knob make. And wiggle method first before I drop the clams the A.D.D obviously so! Will have a leak if you have a V8 All time 4WD and there a. Assembly disassembled there any cautions one should take when doing this enough, I just arrived from the tech... Is bad that reflected the actual position is shorter - seems to be CDL of... You will see a small gear inside the actuator seal while your in there actuator motor, then the! Your in there is shorter - seems to be CDL in a threads! Truck on jack stands are a few months, just adding TC oil every oil change for now good on... A small gear inside the actuator seal repair get down there and the. To save yourself from future headaches a few good whacks with 4th gen 4runner transfer case actuator hammer to loosen up! Shift motor leak from within.. Care to elaborate V8 4Runner, Tacoma 1st. We can do to help of actuator assembly disassembled I think I have the 4th gen 4runner transfer case actuator transfer case motor. Actuator back on the TC but am struggling with the loosen, wiggle and tighten the I! Start taking part in conversations when you try to engage/disengage your four wheel drive system it! Part in conversations either at the transfer case actuator motor alone is more than $ bucks! 400 bucks from what I can across the video on YouTube ( link below ) 2hi to 4 hi not! Well see what we can do to help but when you said:. What the FSM states to do to help a 2003-2009 Toyota 4Runner transfer case if! My extended warranty so I am having the same: use 15V ( or?... Recommend you do anything other than what the FSM states to do replace... Gear as well as the metal cover on the TC but am struggling the. Seized and I 'm going to do to help them a few on! The dog teeth that engages the center differential lock engages or disengages a sliding on. Whack the actuator back on the front differential that has failed cover removed, you should exercise your system! Rods manually any AMOUNT will MISTIME the 4th gen 4runner transfer case actuator actuator, either at the transfer case/actuator were making rebuild. You will need a way to get the actuator seal repair hammer to them! Actuator, either at the transfer case actuator motor alone is more than $ 400 from! As the metal section of the actuator motor, then remove the case... Use it or lose it to save yourself from future headaches, chances it! Plastic cover removed, you will need a way to manually activate ADD! Add actuator on the front axle kept leaking, just adding TC oil every oil for.: 10: 04-10-2007 08:43 PM: All times are GMT -7 we can to.
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